Inside the Race to 100 Octane Unleaded AvGas : Chris D'Acosta of Swift Fuels:
1h 25m | Sep 4, 2026For over a decade, general aviation has been chasing one elusive goal: a true 100-octane unleaded avgas that works across the entire piston fleet.
Swift Fuels CEO Chris D'Acosta has been at the center of that effort since 2012, and in this episode, he lays out exactly where the industry stands, why the process has been so slow, and what's still ahead.
If you fly a piston aircraft, this conversation matters to you.
D'Acosta breaks down:
✅ which portion of the fleet is already covered by Swift's STCs
✅ what's holding up the high-performance engines
✅ the real story behind the university valve-seat recession controversy
✅ whether the industry will hit the FAA's 2030 deadline for eliminating leaded avgas.
⏱️CHAPTERS
0:00 – Introduction: Chris D'Acosta's Journey from Oil & Gas to Swift Fuels CEO
8:00 – Why Major Oil Companies Walked Away from the Unleaded AvGas Race
12:44 – Swift's STC Numbers: 1,200 Engines, 1,600 Airframes, 55% of the Fleet Covered
15:28 – Inside the FAA's Seven Test Engines and Swift's High-Performance Fleet Partners
21:10 – STC vs. ASTM vs. PAFI: Untangling the Certification Alphabet Soup
30:50 – Why Swift Chose the STC Path Over PAFI (Liability & Control)
36:42 – Could the Transition Require 150,000 Individual Sign-Offs?
40:07 – Why the STC Covers Both Engine and Airframe
44:37 – Drop-In Fuel or Engine Modifications? The Historical Debate
53:38 – What Really Happened with the University's Valve Seat Recession Tests
59:44 – Retiring UL94: Why 100R's Additive Package Is Superior
1:01:18 – Eagle vs. PAFI: Who Oversees the Unleaded Transition
1:04:57 – One Winning Fuel or Multiple? Plus, Can Competing Fuels Be Mixed?
1:08:21 – Clearing Up the FAA's Comments on the 2030 Deadline
1:12:22 – Current STC Scope and Swift's New AI-Powered Aircraft Lookup Tool
1:17:41 – Where 100R Is Available Today and the Nationwide Rollout Timeline
1:20:53 – How to Get Your STC at SwiftFuelsAvGas.com
1:24:12 – Closing Thoughts
📚 Resources & Links
Swift Fuels AvGas - https://www.swiftfuelsavgas.com/
Savvy Aviation - https://www.savvyaviation.com/
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